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Intralogistics Systems under Monitoring
Type of Intralogistics Systems (High-Bay Conveyors, Vertical Conveyors, Shuttles, Elevators, Crans and Chillers)
Overall Equipment Effectiveness objective
Installation time per system
Why End-to-End AI Monitoring for Automated Warehouses in Intralogistics?
Intralogistics is a critical element of the supply chain. Any unplanned interruption of the flow gives rise to heavy costs and stressful situation for the operators.
With the emergence of e-commerce and the ever more rigorous requirements of storage conditions, warehouses are getting always more and more automated and as well as technically sophisticated. Their maintenance is becoming a core process.
The Monitoring of Automated Warehouses is therefore a solution for operators to get a better grip on their systems.
Our Solution AI Monitoring
Wireless Data Acquisition
Our sensors acquire relevant physical parameters for each type of intralogistics systems and transfers the resulting data in our cloud platform.
Our analytics processes data into KPIs representative to the failure modes of the specific intralogistics system using AI-based algorithms.
Reporting and Services
All KPIs are published in form of automatic periodic reports or in a dashboard. Our services supports your maintenance management.
With more than 100 systems under monitoring, GradeSens is recognised for its expertise that has been forged on real cases for more than 3 years.
Our solution allows us to setup the monitoring systems effectively. We have established a knowledge base for each type of system to determine their failure modes and the means to detect them with our state-of-the-art End-to-End AI solution.
Type of Intralogistics Systems
Vertical Conveyor Systems
High Bay Conveyor Systems
Elevators and vertical lifts
Wireless Data Acquisition with LYRA
LYRA consists of sensors and gateways able to acquire all relevant physical parameters and to transfer the resulting data in the cloud. Our sensors are non intrusive and can be installed on any system independently from its manufacturer. The sensors are powered by two batteries ensuring 4..5 years of operation. LYRA sub-GHz technologie ensures a long range high fidelity communication even in harsh operating environments.
Data Management and Analytics with MoonStone
Data collected LYRA is stored in our cloud platform MoonStone Blue. MoonStone Blue is also used to configure the sensors remotely, to manage the fleet of sensors and systems and to maintain the IoT infrastructure.
Data is processed by MoonStone Insight. Our Analytics pipeline specifically dedicated for each type of intralogistics systems provide the relevant KPIs corresponding to each critical failure modes.
MoonStone Dash and Services
The KPIs are calculated typically on a weekly basis. The trending results are published in form a an automatic report or digitally over an API for visualisation with 3rd party systems or with MoonStone Dash.
MoonStone Dash is our turnkey cloud solution able to visualise the KPIs trends for each system and site. The dashboard is designed with a standard sets of visualisation so that it can be deployed automatically for each sites.
Far Beyond Intralogistics
A very successful application of the wireless vibrations sensors LYRASens has been achieved in Peru at the hydropower plant of CERRO DEL AGUILA (3x 170MW). This contributed to shorten the time to measurements at the entire satisfaction of all parties. We thank you GradeSens for the great partnership.
Claudio Baron • Principal Engineer at Andritz Hydro
Predictive Maintenance is being implemented on one of our critical process equipment since 18 months. This solution allowed us to change our management strategy from preventive to predictive. The economic benefits are clear: less unexpected shutdown, less maintenance costs and better risk management. Thank you and lots of success to GradeSens.
Thierry Deillon • Head of maintenance, Translait
We are working with GradeSens since 24 months on the monitoring of vertical robots. The Predictive Maintenance solution is in operation for 61 robots and has been installed without problem in few minutes per robot. The partnership with GradeSens works very well and we are happy to keep moving forward with this company.
Rolf Piana • Head of Maintenance - Swiss Postal Mail